Pharmaceutical company improves OEE by 10% in 6 months by achieving maintenance excellence
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Semiconductor Manufacturing Efficiency / Increase productivity / Increase safety / CRB compliance
Content Table
The IC industry accounts for approximately 1.8% of global anthropic emissions.
According to reports, improving manufacturing efficiency, lowering emissions, and improving safety standards are C-level priorities for many semiconductor industries.
In line with a similar objective , in this article, we share our experience of qualifying an equipment, while assuring quality and compliance with recognized regulatory body CRB.
The integration of a qualified backup equipment can significantly reduce the strain on operational resources by providing reliable and efficient alternatives in case of equipment failure or maintenance. This ensures uninterrupted production and reduces the need for frequent solvent swaps, ultimately boosting productivity and reducing costs associated with downtime.
By introducing a qualified backup equipment, semiconductor manufacturers can swiftly switch operations to the backup system during equipment maintenance or troubleshooting, mitigating the need for extended hold lots and minimizing the impact on the production line. This proactive approach ensures smoother production flow, accelerates time-to-market, and enhances the company’s competitive edge in the market.
One of the primary objectives of qualifying a new backup equipment is to
In this pursuit, the qualification of a new backup equipment emerged as a game-changer practice!
The Change Review Board (CRB) plays a vital role in managing and approving changes in the semiconductor industry. The project was adhered closely to the CRB-approved guidelines to ensure a controlled and standardized approach.
This involved a meticulous evaluation of the new equipment’s specifications, compatibility with existing processes, and impact on product quality. By following these guidelines, it was guaranteed that all necessary applications and procedures were thoroughly reviewed.
Hence, meeting the required standards!
In the semiconductor industry, numerous applications must be qualified to ensure quality in their products. Each standard application of the project was processed with the new equipment. Ensuring, it’s validity!
In-depth analysis was conducted to assess the performance of the new equipment. Involving careful examining the samples produced by both the previous tool and the newly qualified equipment. By comparing the results, we could identify any variations in product quality, yield, or defects.
Our goal was to ensure that the new equipment perfectly matched the capabilities of its predecessor.
Transparency and clear communication were crucial throughout the qualification process. Comprehensive reports were prepared to document the findings, observations, and recommendations. These reports not only served as a record of the progress but also provided a reference for future evaluations.
Based on a thorough analysis and microscopic examination, it was confirmed that the new equipment produced the same level of quality as its predecessor. This outcome was a testament to the careful planning, meticulous execution, and adherence to CRB guidelines throughout the qualification process.
Overall, by leveraging the new equipment, the semiconductor company gained advantages such as
As the competition grows, regulations tightens and demands surge, efficient manufacturing can be one of the deciding factors that gives one firm an edge over the other!